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Home → Reviews → Color Management and Printing

Dahle 554 Professional Rotary Cutter Review

By Thomas Stirr 13 Comments
Last Updated On April 30, 2023

In the past we have been using a self-sealing cutting mat, Olfa knife, and a steel edge safety ruler to do all of our custom trimming of posters and prints. Fortunately the vast majority of our work has not required any custom trimming since we design all of our standard posters around 17” (43.18 cm) roll paper, and posters come off our printer trimmed to size and ready to ship.

Dahle 554 Professional Rotary Cutter

When one of our clients recently awarded us a large order for 700 custom safety posters we decided it was time to invest in a more efficient trimming approach. Not only did we have to trim the posters down to a custom size, we then had to encapsulate them in 5 mil lamination film, and trim the finished 15 mil thick poster assemblies a second time. We needed something that would be reasonably easy to store when not in use, fast to operate, and deliver consistent, professional results.

After doing some research we added a Dahle 554 Professional Rotary Cutter to our compliment of print production equipment. The cutter measures 36 x 14.13” (91.4 x 36 cm) and can perform cut lengths of up to 28-1/4” (71.8 cm).

Dahle 554 Cutter (1)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 30mm, ISO 1600, 1/125, f/6.3

The Dahle 554 features a self-sharpening upper rotary blade and a lower, fixed steel blade. We found that it trimmed very precisely and did not leave any burrs on the edges of our posters. It also cut through posters encapsulated in 5 mil lamination film without any issues at all. The lower, fixed blade is extremely sharp and the trimmer should not be held along this edge.

Dahle 554 Cutter (2)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 25.2mm, ISO 1600, 1/250, f/5.6

The rotary blade is encased in a plastic housing for added safety when operating the unit.

Dahle 554 Cutter (3)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 26.7mm, ISO 1600, 1/400, f/5.6

The rotary cutter’s design enables cuts to be done in both directions which saves a fair amount of time when doing volume work.

Dahle 554 Cutter (4)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 30mm, ISO 1600, 1/80, f/5.6

There is a see-through plastic cutting guide that also operates as an automatic paper clamp, applying some downward pressure on the item being trimmed as soon as the trimming motion is engaged. It does flex slightly which can affect cutting accuracy if the guide is used as a cutting reference point.

Dahle 554 Cutter (5)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 10mm, ISO 1600, 1/100, f/5.0

An adjustable backstop is released by depressing the red clip and can then be slid along the guide bar. This set-up enables consistent trimming of volume items.

Dahle 554 Cutter (6)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 10mm, ISO 1600, 1/30, f/5.0

The metal base provides good stability and features a well-marked grid pattern to assist in the trimming process. While the majority of users will find this grid useful, people in the United States may be disappointed that the majority of markings are metric which may limit the functionality of the grid for them.

Dahle 554 Cutter (7)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 25.9mm, ISO 1600, 1/25, f/5.3

On the underside of the trimmer you will find some non-slip rubber feet which do a good job stopping the trimmer from slipping while in use.

Dahle 554 Cutter (8)
NIKON 1 V2 + 1 NIKKOR VR 10-30mm f/3.5-5.6 @ 25.2mm, ISO 1600, 1/25, f/5.3

There are mounting brackets on the trimmer which enable it to be wall mounted. Given the size of the work we do I don’t think wall mounting would be very practical for us, but other users may feel differently. There are two larger models (556, 558) in this family of Dahle professional rotary trimmers for which mounting stands can be purchased. This may be something to consider if your shop does a high volume of custom trimming.

The Dahle 554 Professional Rotary Trimmer worked like a charm with our large, custom poster order. The only issue we had was with very premature wear of the pre-printed grid lines. After contacting B&H the customer service folks there put us in touch with Dahle in the United States. A brief telephone conversation, along with sending them some quick photos of the premature wear, resulted in a no-charge replacement unit being authorized by Dahle and fast RMA service by B&H. According to Dahle the premature wearing of the pre-printed grids lines that we experienced with our trimmer is a very rare occurrence.

Summary

The Dahle 554 Professional Rotary Trimmer is a well-made intermediate grade trimmer that is ideal for professional photographers who have a medium amount of custom trimming work to do. It operates smoothly and delivers good quality cuts. Users should find it more accurate and faster to use than trimming with a cutting mat, knife, and safety ruler.

Article and all images Copyright 2014, Thomas Stirr. All rights reserved. No use, reproduction or duplication including electronic is allowed without written consent.

Dahle 554 Professional Rotary Cutter
  • Build Quality
  • Size and Weight
  • Ease of Use
  • Speed and Performance
  • Safety
  • Accuracy

Photography Life Overall Rating

4.7
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Filed Under: Color Management and Printing Tagged With: Printing

About Thomas Stirr

Thomas Stirr is an author, photographer/videographer, and executive coach based in Grimsby Ontario Canada. He specializes in industrial photography, as well as safety/training/corporate videos. His work also includes landscape and nature photography, and experimentation with photo art. Nikon Canada has featured Tom's work numerous times on Facebook and Twitter. To follow Thomas, please visit his photography blog and check out his eBooks.

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13 Comments
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Shari LaPierre
Shari LaPierre
January 30, 2017 9:48 am

Thanks for the evaluation and recommendation! – Shari at Dahle North America, Inc.

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Thomas Stirr
Thomas Stirr
Author
Reply to  Shari LaPierre
January 30, 2017 8:00 pm

I just call ’em as I see ’em.
Tom

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Reply
Kim Tollefsen
Kim Tollefsen
January 16, 2015 11:48 am

Probably the most thorough review I’ve seen. Fantastic close-ups of the cutter, you really get a feel for it’s features. If you also cut mat board for framing, you may want to look at the 444 (same cut size and features, but rated to cut mat board.) Also, try this site for good prices, they have free shipping too. www.supplychimp.com/go/of…pment.html

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Tom Rockwell
Tom Rockwell
September 3, 2014 7:34 am

Thomas,

You forgot to add your wonderful BIG BIG Watermarks to these images!

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Reply
Thomas Stirr
Thomas Stirr
Reply to  Tom Rockwell
September 3, 2014 7:38 am

Hi Tom,

:-)

I didn’t forget…images I take for product reviews are really not marketable so I didn’t bother.

Tom

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Reply
Tom Rockwell
Tom Rockwell
Reply to  Thomas Stirr
September 3, 2014 8:16 am

:)

I can understand, Take care. Your article is very informative and to the point. Thank you for the review.

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Reply
soloryb
soloryb
September 3, 2014 5:16 am

The aluminum 10″ guide bar on the Dahle 554 is adjustable for squareness but do not assume that the imprinted grid lines are parallel to the cutter edge. Using a very accurate 18″ square, I squared that guide bar to the grid lines only to discover later that my 17″ paper was not cutting squarely. I then rechecked the guide bar against the cutting edge and discovered it was not at a 90-deg angle as it should have been if the grid lines were actually parallel to the cutter edge.

The 554 is a decent cutter but it should be squared to the cutting edge before first use.

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Reply
Thomas Stirr
Thomas Stirr
Reply to  soloryb
September 3, 2014 5:27 am

Hi soloryb,

Thanks for the tip re: checking the aluminum 10″ guide bar to make sure it is square. We didn’t have any issues with our first copy of the trimmer….but it is certainly worth checking this issue.

Tom

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Reply
soloryb
soloryb
Reply to  Thomas Stirr
September 3, 2014 6:11 am

There’s an additional design flaw with that 10″ guide. It’s really too short for judging the squareness accuracy for long paper. I’ve seen other much more expensive cutters that have an optional guide extension (RotaTrim) and that gave me the idea to swap out that mini guide bar with something longer and more accurate.
I replaced the Dahle 10″ aluminum guide on the 554 with a 24″ logan straight-edge. I just drilled and tapped 3 holes in the Logan to match the adjusting holes in the 554 and attached it. After accurately squaring the Logan ruler to the Dahle’s cutting edge, the whole system is even more accurate and much easier to judge the squareness of 17″ roll photo papers as I’m cutting them into 24″ lengths.

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Reply
Thomas Stirr
Thomas Stirr
Reply to  soloryb
September 3, 2014 6:43 am

Hi soloryb,

Thanks for another great tip!

Tom

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Luc Poirier
Luc Poirier
Reply to  soloryb
June 20, 2015 8:44 am

Hi Soloryb
I would be very happy if you be kind enough to show us your mods in a pic or two. I have to get one shortly and I am on a limited budget.
regards

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Reply
The Vlad
The Vlad
September 3, 2014 4:05 am

We use the smaller version, the 550, and the markings on the bed, in the top area, where most of the cutting is done, are almost gone.
It cuts pretty good, even through 3 160g pieces of paper.
It is quite sturdy and the blade cuts really good even after one year of intense use.
Not quite a 4.7, but rather a 4.5.

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Reply
Thomas Stirr
Thomas Stirr
Reply to  The Vlad
September 3, 2014 5:06 am

Thanks for sharing your experience with your Dahle 550 trimmer. The markings on the bed of my trimmer were quite badly eroded within the first week of use…likely why Dahle replaced it under warranty.

Tom

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Reply

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